New
steel in an old bottle
Business India August 20,
2001
The
recent issue of Business India (July 23 - August
5, 2001) carried a cover story on Tata Steel titled
"New Steel in an old bottle". Featured therein
is an interview with Mr R.N. Tata. While most of Mr
Tata's views were published, here is a complete transcript
of the interview.
BI: How do you look back on
the last nine years that you have been Chairman of Tata
Steel, which coincided with the liberalisation of the
economy? And what are the challenges for Tata Steel
now?
RNT: When I became Chairman,
Tata Steel had just come out of the administered price
regime and out of an era where many price increases
were simply passed on to the consumer. The month I took
over there was another crisis because the freight equalisation
had just been discontinued. The major markets were in
the south and the west and we were located in the east
and therefore we had a freight problem as against steel
plants located closer to the market.
So we faced a crisis from those
two impacts suddenly there was competitive pricing
of products and the removal of freight equalisation
both of which created a great margin pressure
for Tata Steel. Tata Steel had come out of an era, which
for many other industries at that time also, was a seller's
market in which it hadn't really oriented itself to
the customer.
That time we set up two task
forces, one to look at realisation and the other to
look at costs. Both those were headed by Dr Irani, who
had been managing director for a year. And I must say
that the task forces were not defensive; they went about
looking at issues in a real hard way. We made some progress
on both those scores. We changed the market pattern;
we had been focusing on the east and we had lost some
of our long term customers in the west. So we made some
efforts to get customers rather than through the trade.
And we started to build relationships again, which perhaps
SAIL was doing better than us at that time.
In Tata Steel, there had always
been a move to lower costs in terms of fuel rates etc.
But it was around that time that we started benchmarking
ourselves with the best of breed in the world. That
really paid off, in terms of keeping great pressure
on the level of our costs and setting goals that were
global goals.
During that time also we made
a decision, which turned out to be important, to modernise
not to expand necessarily but to modernise our
facilities, and to move ourselves into flat products,
which we saw as the growth area in steel.
We went through some difficult
years in terms of cash flow and liquidity in the company
as we increased our levels of borrowings to see the
various phases of modernisation I, II, and III
through. And we did that, simultaneously closing down
some of our older mills, thereby reducing our costs
and moving to higher value products.
So all of this took place during
this time till finally the hot-rolled mill and subsequently
the cold-rolled mill came into being. What has not been
so visible is all the back processes that changed
like the move from open hearth to LD, or the move from
blooming mills to continuous casting which also
were part of the modernisation.
However, we did not, until the
new strip mills came into being, have the products to
absorb those investments. And so, for a period of time,
Tata Steel was out of favour with the investors and
the analysts until we moved to the last phase of what
we were doing.
Now that we have completed the
suite of investments that we made, we are deriving the
benefits of the investments we put in place to give
ourselves a modern, and a more cost-effective, steel
process. That's what we have achieved over a period
of time.
Having said that, it would also
be fair to say that the leadership in Tata Steel has
had a tremendous role to play in what has been achieved.
Jamshed and his team have resolutely gone about making
this transition, with no pulls and pressures that it
should have been done another way.
I think the only distraction
was the view, held by one section of the people in Jamshedpur,
that Tata Steel should become a volume producer, should
produce 15 million tonnes of steel, rather than become
a company that would be the best in its class. And the
second distraction, perhaps, was the period when one
thought that Gopalpur would be the focal point of that
growth.
Those were, in my view, distracting
times because those were issues I did not agree with
because I felt that growth in steel is going to be difficult
and that we should consolidate ourselves and improve
our operations before we looked at growing.
BI: But you still gave them enough
leeway to play around with the Gopalpur decision?
RNT: Gopalpur was a decision that everybody took as
an avenue for growth. Where there were differences were
that you could take Gopalpur as a 2-million tonne project
or you could take it as a 6-million tonne project and
buy land, which the company did, with that kind of size
in mind. The Board went along with that view because
if you were buying land then you were making an investment
and you don't want to be short of land at a later point
in time. And the investment made, even if ultimately
infructuous, could also come to be seen as being far
sighted. So no one stopped the purchase of land but
we certainly did exercise ourselves in terms of what
should go there. And finally the decision was taken
to move the cold-rolling mill to Jamshedpur, which,
in hindsight, was absolutely the correct decision.
BI: What are the policy related
issues that are stopping India from setting up steel
plants like Pohang which can be the lowest-cost steel
producer in the world?
RNT: There are several. Pohang,
for example, will bulldoze a plant that is obsolete
and build another one in its place that is newer. We
can't do that in India. We can't reduce our manpower
easily. We talked about it, the protected environment that
we have had in India, be it administered price or be
it tariff protection. This protection has been, in a
manner of speaking, from the outside in. We have never
had the sort of reverse protection, of being incentivised
to be the supplier to the world.
Moving away from steel for a
minute. We are today acknowledged as a skill supplier
to the world in the IT area. But, you mark my words,
given a little time and a little greediness, as a nation
we will destroy that. We will start to say: We have
given incentives to people to have their foreign income
as tax free in the IT area, so now we should tax them
or we should put a service tax on this. Pretty soon,
we will destroy that one capability that we have, which
has not been destroyed till now only because it does
not involve capital investment. It involves human capital
which has been free, in a manner of speaking, in that
it finds its own level.
I believe there has to be something
like what MITI did in Japan, where you take two or three
thrust areas and this is never done by individual
companies, it is mostly done by governments and
you decide that your country is going to be, say, the
automotive supplier to the world or you are going to
be the semi conductors supplier to the world, and you
give that industry all the incentives it needs to develop.
You give it a major thrust in terms of product development,
tariff free duties, incentives of all kinds. If you
do that, you would start to see India as a supplier
to the world in a variety of areas.
If I go back to my last incarnation
in electronics, in the 70s, when the United States was
looking for low-cost manufacturing bases in semi conductors
all over the world, India did not want the Intels and
the Motorolas to enter into India, so they went to Malaysia
and Thailand and Singapore for assembly. We could have
had that industry; we could have been the major producer
of semi conductors at the time when it was manual. Now
it doesn't matter, it is all automated. They don't need
to go to Malaysia, they are doing all their packaging
and deep bonding in the United States and there is hardly
any human intervention. But at that time people worked
through microscopes, they lead-bonded, and little Chinese
women were seen to be the most productive and the US
was not economic at all. India could have had that position,
but it did not.
On the back of semi conductors
came the entire electronic equipments market which went
to those countries also because the chips were produced
there and the components were produced there. We lost
that whole wave. Then we banned computers from India
because we wanted to protect ECIL. So, for many years,
the human capital could not work on the machines that
they needed to. They worked on machines that were 10
years, 15 years behind their time.
And then the Indian Government
decided to open up the economy and what happened? IT
just boomed, and not because the government intended
it to boom. It just happened that way.
BI: Vinod Dham told me that Robert
Noyce, the founder of Intel, came at that time to Delhi
and stayed for two weeks. He wanted to start semi conductors
manufacture in India.
RNT: I knew Noyce, though not very well, but I know
he looked at India and he liked India. Motorola looked
at India. But at that time, IBM had been thrown out
of India and no manufacturer was allowed to enter India
for hardware. So India became an area that was considered
unfriendly in electronics and so the electronic wave
just passed India by. And then we did something worse:
we went about justifying all the users using old technology
in electronics, and in computers in particular. So everything
that we did, from banking to manufacturing to engineering
had to live with old technology. We impacted all those
industries in terms of productivity, until things opened
up. So the lesson to be learned is not to isolate your
country in terms of technology.
Coming back to steel, it is really
an issue of our deciding that we want to be producers
to the world, in which case we must also look at incentivising
domestic demand. China has become a 100-million tonne
producer, and consumer, of steel and we are still at
20 million tonnes. And when their wave of investments
slows down, that capacity is going to go out to the
rest of the world.
BI: We always say that construction,
steel, cement is going to drive the economy as well
as get us out of the current slump. What is your view
on this?
RNT: If you look at all the basic industries what you
really need to do is to spur investment in infrastructure
just now. What's happened in the last few years is that
the government has exited that area in the belief that
it is going to be turned over to the private sector
and that has not happened. Today what we really need
is a massive public works campaign, not just for a year
or for two years, but a long term one. All of that will
give jobs to tens of thousands of people. We have a
huge market in India and the demand here should be tremendous.
Our infrastructure roads, ports has been
ignored for many, many years. Telecommunications is
getting attention now but not from the government, from
the private sector.
BI: Do you see the government
realising that we need to have massive public spending
and so on?
RNT: I can't answer that. I headed an Infrastructure
Task Force of the Prime Minister's Advisory Council
back in 1998 and I don't think anything has happened
in real terms on that report. Then, of course, there
has been the Prime Minister's own announcement of the
national road project. They are talking of investing
Rs 10,000 crore on that. As and when that gets down
to the road level, we will see an impact. But the question
I have is: how much of that Rs 10,000 crore will actually
get down to the ground level and how much will be eaten
up by administrative expenditure?
But I think for the first time
there is the realisation that our economy is in trouble.
Earlier, I think, there was a period of self denial,
may be because the government faced a dilemma of having
to handle the deficit and at the same time stimulate
demand. So, the typical response was: nothing is wrong,
it is only the industry that is inefficient or wailing.
And industry has also been parochial — whenever asked,
its response has been to say just reduce excise duty.
But that's not going to change the demand pattern. What
we have to do is stimulate demand and we have not done
anything for that.
When the Asian meltdown happened,
India was not hit because we had isolated ourselves
from the world economy. Now we are hit while the Asian
economies, to some extent, are reviving and when we
get hit with the full provisions of WTO upon us we will
also have the influx of goods and services from Asia,
which will hurt Indian industry even more. So we do
have a problem and the only way to handle this is to
go on a very ambitious and sustained public works campaign,
do some major things that have to be done.
Take the road project that they
are talking about. May be it is practical in the short
term to four-lane our two-lane roads but the question
we must ask is, is that what we want? Do we really want
to have a highway network system or do we want to undertake
a task that says that we should be able to traverse
the country from one end to the other in two days instead
of six days? Do we want our ports to be able to achieve
turn around time for ships of 24 hours rather than 15
days? Do we want our airports to handle traffic of a
frequency of X or handle X million passengers? We never
set ourselves those kind of tasks. We will build a new
airport with four aero bridges and stop there and then
we will look at something else. We never really plan
big. We are not in keeping with what is happening around
us. When you go to other countries around us you see
it visibly that we are just back in time. And yet we
have so much to offer.
BI: Just to get back to Tata
Steel. I don't know the ground realities in Bihar but
there are all these horror stories that we hear about
Bihar, and in that kind of an environment to build a
modern company like Tata Steel and still maintain those
values, your Code of Conduct and so on, must have been
quite a challenge.
RNT: For that, the credit has to go not to anyone in
particular today but to a very strong community spirit
there has been in Jamshedpur all these years. I always
believe that what you see happening happens only when
there is a sense of pride in belonging to a place, whether
that is a country or a city or a community or a company.
The people of Jamshedpur have
a very strong sense of pride, coupled with a sense of
fear that it should not become like the rest. The facilities
in Jamshedpur may not compare with the extreme levels
of conspicuous consumption that you see in Mumbai, but
if you look at what's there at the vast middle class
level, they are better than elsewhere in the country.
And therefore, people have always rallied around the
focal point in Jamshedpur, which in this case has been
Tata Steel, to make sure that things remain the way
they have been in Jamshedpur.
There have been times in Jamshedpur,
even when I lived there, where for Rs 15,000 you could
get somebody killed. Those kind of things happened and
at one time those kind of things used to happen frequently
till finally we had a good SP who came in and cleaned
up the place. So it can happen the rot can happen
in Jamshedpur also. But by and large we have been very
lucky in that there is a very strong tradition that
has been a plus. Tata Steel has been a buffer between
the Bihar government and the people, it has been a fair
corporate citizen, it has given a lot to the community,
and it has administered not in its own self interest
but in the broader interest of the community.
I lived in Jamshedpur at the
time of the first communal riot in the 60s. But communal
riots have been aberrations in Jamshedpur. People have
lived side by side and worked side by side and there
has been a very strong sense of belonging and security,
which has been shattered occasionally but has been rebuilt.
BI: Don't you have shareholders
and investors asking why are you giving away Rs.100
crores every year on maintaining Jamshedpur? How do
you convince them?
RNT: True, investors and, in particular, foreign shareholders
think that this is a baggage that we are carrying and,
in a manner of speaking, it is. But if you look at the
industrial harmony and all the things that you have
said, I don't think you can ascribe a value to it. May
be Rs 100 crores a year is too small a price to pay.
You can't convince the shareholders of that, but I think
if you look at long term trends, I think this is a kind
of cost that you have and despite that you are still
going to be, hopefully, the lowest cost steel producer
in the world, so does it matter?
BI: Tata Steel seems to be
looking around for investment opportunities in ferro
chrome, in titanium. Why aren't you looking at steel?
Not necessarily at greenfield projects but at acquiring
plants. I was told that many plants that Mr Laxmi Mittal
acquired abroad were in fact offered to Tata Steel.
RNT: No, that's not true. But within India Tata Steel
has looked at some options. However, when we talk of
enhancement of shareholder value, we recognise that,
regrettably, the steel industry does not cover the cost
of capital and this is the global situation.
The only reason Tata Steel is looking at other businesses
is if today you have to invest the thousands of crores
we did in the modernisation of the plant, and if it
doesn't give us a return that is equal to the cost of
capital, then we have destroyed shareholder value. If
I am not earning the cost of money, how can I continue
to invest in the steel business, given the Indian scene?
If you go to an investor and ask him to invest in a
company in which the returns are less than the cost
of capital, why should he invest?
So what we are looking at is,
is there another business, may be a related business
or even a totally different business, that can have
much higher returns than steel, that can help justify
the investment in steel so that the investor can get
better returns. Just because you are the Tata Steel
company does not mean that you can only grow in steel.
BI: They said Tata Steel is looking
at telecom....
RNT: They are looking at various things. You have companies
that started in fertiliser and now are in pharmaceuticals;
companies that were in steel and now are in telecom.
I think Tata Steel's interest in telecom may well have
followed the example of Mannesman.
BI: But isn't there the issue
of other Tata companies operating in the area of telecom?
Won't Tata Steel be stepping on them? Doesn't this look
uncoordinated?
RNT: It is coordinated. They
haven't decided to get into telecom but the way we looked
at it was let's parcel out various parts of the
telecom activity and look at the group as a whole being
in telecom, in the various areas that we want to be
in. Ideally, as in the past, what would have happened
— and we are still working on that — you would have got
one consolidated telecom company in the group. But then
shareholders say, and with some justification, that
this is my money and all I have is dividend returns
from the company.
So another way to do it is
you parcel it out, even though that is a less efficient
way of doing it, and you say this is my total communication
space and I will chop it up not in a way that the bits
are in competition but in a complementary way, between
companies that want to be there and may be one day I
will merge these into one.
BI: You have already been
through this in the IT area, haven't you, where you
had 8 or 9 companies competing with each other?
RNT: No, we didn't have so many,
we had 3 or 4 companies in the same space but today
we have been successful in separating them and creating
niches so that there is less competition, except in
one or two companies which also we will take care in
time. But you do not see companies tripping over each
other that we used to see 10-12 years ago.
BI: So you don't see one entity
dealing with telecom.
RNT: No, I do see that happening
but we have to find a way of making it happen.
BI: I understand that greenfield
projects in steel are out. But why are you not looking
at acquiring plants abroad?
RNT: But we are; I only said to you earlier that the
plants that Mittal got were not offered to us. The real
issue is that we should be quite clear that we can manage
that extra capacity on a global basis also. Mittal was
very successful in getting plants at a very low cost
which is the way to do it and then optimise
those operations. But his real profits came form revaluing
his assets and he is having his problems now in terms
of global demand. So you could get a huge asset of this
nature, and you could get it at a very good price, but
you need to be quite convinced that you have the product
mix which can serve the market place. Or you may end
up in a situation of having surplus capacity which will
now be outside India which you have now to support in
foreign exchange with nowhere to turn. So we need to
be ultra cautious in looking at these plants.
BI: There has been this rumour
going around that in the report they did for your group
three years ago, McKinsey's had advised you to dump
steel. What is the truth in that?
RNT: McKinsey's did not tell us
to dump this or dump that, or go into this or go into
that. McKinsey's just gave us discussion notes in various
industries. I think what McKinsey's did, in fairness,
with regard to steel, has raised some serious questions
about whether the steel industry destroyed shareholder
value or not. And I must say that they awakened us to
the fact that we had to do much more if we had to keep
investing in steel to make it an investor-attractive
area of business.
BI: Last year's results, with
Tata Steel as the most profitable company in the group
after TCS, is vindication of that, isn't it?
RNT: On this we need to be a little measured because
what has happened is, as I said, that Tata Steel has
now got two high-margin plants on line. It has shed
its old processes and it has converted some low-margin
businesses to high-margin businesses. Crucial to producing
and sustaining these results is, in fact, growth in
demand for those high margin items. If its user industries,
like auto, white goods and consumer goods, in fact,
do not grow or decline, then, in a manner of speaking,
Tata Steel will have its problems.
BI: But Tata Steel is not betting
on growth in the auto industry because they already
have 300,000 tonnes of imports that they can replace.
RNT: True, but I keep warning them that while you are
substituting imports you will see growth but once you
have covered that, then what happens? And even if demand
from the auto industry and white goods picks up and
you have over capacity elsewhere in the world and India
then is faced with low cost imports, then, in fact,
even if that is 10 or 15 per cent of the consumption,
that will bench mark the price and it will affect margins.
And there are two other
pluses that Tata Steel had. Steel is a commodity and
Tata Steel has been able to avoid disaster by going
full out in production, covering its cost but by dropping
its price. Because it is a commodity it can do that.
But if you are a product company you can't do that,
say for a truck or a refrigerator. You can only give
a discount which you have to earn back. The other advantage
Tata Steel had was that if the Indian market got bad,
since it was a commodity, it could export steel. Again
in product markets you can't do that as simply because
you have to build the brand and so on. But Tata Steel
will finally have to deal with global demand and its
real test or real challenge will be at that point in
time.
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